Injection Molding Data – 20 Plastic Properties(Middle)

Injection Molding Data – 20 Plastic Properties(Middle)

PA6 polyamide 6 or nylon 6 Typical application range: It is widely used in structural components due to its good mechanical strength and stiffness. It has good wear resistance and is also used to manufacture bearings. Injection mold process conditions: drying treatment: since PA6 is easy to absorb moisture, special attention should be paid to drying before processing. If the material is supplied in waterproof packaging, the container shall be kept closed. If the humidity is greater than 0.2%, it is recommended to dry for 16 hours in hot air above 80C. If the material has been exposed to air for…
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Injection Molding Data – 20 Plastic Properties(Up)

Injection Molding Data – 20 Plastic Properties(Up)

PC/ABS polycarbonate and acrylonitrile butadiene styrene copolymer and mixture Typical applications: computer and commercial machine housings, electrical equipment, lawn gardening machines, automobile parts dashboard, interior decoration and wheel covers). Injection mold process conditions: drying treatment: drying treatment before processing is necessary. The humidity should be less than 0.04%, and the recommended drying condition is 90~110C for 2~4h. Melting temperature: 230~300C. Mold temperature: 50~100C. Injection pressure: depending on the plastic part. Injection speed: as high as possible. Chemical and physical characteristics: PC/ABS has the comprehensive characteristics of PC and ABS. For example, ABS is easy to process and PC has excellent…
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Mold knowledge points

Mold knowledge points

1、 Mold kernel and mold embryo 1. Before the mold embryo is disassembled, check whether its model and size conform to the drawing, and then mark the mold number and template serial number on the diagonal of the reference angle. It is required to mark the mold number on the square iron mill of each set of mold; Each set of mold guide pillar must also be engraved with mold number with a grinder; The bottom of the guide sleeve is provided with an exhaust groove; The four corners of plate B require the skid pit to be milled, with…
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11 knowledge points of heat treatment industry!

11 knowledge points of heat treatment industry!

Heat treatment refers to a metal thermal processing process that changes the chemical composition and structure on the surface or inside of materials by means of heating, heat preservation and cooling in the solid state to obtain the required properties. 1. Normalization: Heat the steel or steel parts to the appropriate temperature above the critical point Ac3 or Acm for a certain time and then cool them in air to obtain pearlite like structure. 2. Annealing: heat the hypoeutectoid steel workpiece to 20~40 ° C above AC3, and after a period of heat preservation, slowly cool it in the furnace (or…
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How can machine tools meet the requirements of high-speed cutting

How can machine tools meet the requirements of high-speed cutting

1. The mechanism is designed for high-speed operation High speed machine tool requires its mechanism to be highly rigid, capable of absorbing high frequency vibration and high inertia G value to ensure high speed cutting precision and stability. The spindle speed has reached a high level, which requires that the high-speed spindle should have a good lubrication and cooling system and conform to the principle of short, light and thin. As one of the executive mechanisms of high-speed machining, high-speed feed mechanism is required to meet the requirements of acceleration and deceleration of high-speed feed, and must achieve high accuracy.…
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Comparison of advantages and disadvantages of various cutting processes

Comparison of advantages and disadvantages of various cutting processes

As a traditional cutting equipment, there are mainly (CNC and non CNC) shears, punches, flame cutting, plasma cutting, high-pressure water cutting and other means. These equipment occupy a considerable market share in the market. On the one hand, they are well known, and on the other hand, they are cheap. Although they have obvious disadvantages compared with modern technologies such as laser cutting, they also have their own unique advantages. 1. (CNC) shearing machine Because it is mainly straight cutting, although it can cut up to 4m long plates with one knife, it can only be used for sheet metal…
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Application and prospect of forging heating furnace

Application and prospect of forging heating furnace

In the process of metal pressure processing, heating technology has a great impact on product performance. At present, this problem has aroused great attention of industrial countries all over the world. As we all know, the purpose of forging parts is: first, forming; second, forging internal defects such as looseness and shrinkage cavity. For large forgings, due to the larger size and weight, the higher quality requirements, and the limited forging ratio, it is obvious that the main purpose is to forge the internal defects such as porosity and shrinkage cavity. Forging heating is an essential process in forging production,…
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Several reasons affecting tool wear

Several reasons affecting tool wear

1. Tool material NC tool material is the fundamental factor to determine the cutting performance of the tool, which has a great impact on the machining efficiency, machining quality, machining cost and tool durability. The harder the tool material is, the better its wear resistance is. The higher the hardness is, the lower the impact toughness is, and the more brittle the material is. Hardness and toughness are a pair of contradictions, and also a key to overcome for tool materials. For graphite tools, common TiAlN coating can be used to select materials with relatively good toughness, that is, with…
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How to grind the inner circle What are the methods of grinding the inner circle?

How to grind the inner circle What are the methods of grinding the inner circle?

In the grinding process, internal grinding is also a very common process. Internal grinding can process through holes, through holes, step holes, etc. on machine parts, so it is widely used in mechanical processing. The dimensional accuracy of machining can generally reach the tolerance grade IT6-IT7. If high-precision grinding process is adopted, the dimensional accuracy can be controlled within 0.005mm. So, what are the methods of internal grinding? 1、 Form of internal grinding Internal grinding can be divided into the following three forms: 1. Center type internal grinding During grinding, the workpiece rotates around the center line of the spindle…
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Manual Post treatment (Part 2)

Manual Post treatment (Part 2)

In the last issue, we talked about the surface treatment processes that are often used in the post treatment of handboards: grinding, sandblasting, polishing, spraying, powder spraying, and UV spraying. Then today we will talk about other post-treatment surface treatment processes: printing, radium carving, electroplating, oxidation, blackening, wire drawing and phosphating. (Oxidation, blackening, wire drawing and phosphating are only applicable to metal parts) 1 Printing (1) Silk screen printing: part of the mesh of the screen printing plate can pass through the ink and miss printing to the substrate; The mesh of the rest of the plate is blocked and cannot…
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