Brief introduction of rubber processing technology

Brief introduction of rubber processing technology

1. Plasticizing mechanism Rubber is plasticized to increase its plasticity. Its essence is to break rubber molecular chains and reduce the length of macromolecules. Fracture can occur not only in the main chain of macromolecules, but also in the side chain. As rubber is subject to oxygen, electricity, heat, mechanical force, plasticizer and other factors during plasticizing, the plasticizing mechanism is closely related to these factors, among which oxygen and mechanical force play an important role, and they complement each other. Generally, plasticizing can be divided into low-temperature plasticizing and high-temperature plasticizing. The former is dominated by mechanical degradation, and…
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Basic knowledge of rubber varieties

Basic knowledge of rubber varieties

1. Natural rubber (NR) is mainly rubber hydrocarbon (polyisoprene), containing a small amount of protein, water, resin acid, sugar and inorganic salt. High elasticity, high tensile strength, good tear resistance and electrical insulation, good abrasion resistance and drought resistance, good processability, easy to bond with other materials, and superior to most synthetic rubbers in comprehensive performance. The disadvantages are poor oxygen resistance and ozone resistance, easy to aging and deterioration; Poor oil and solvent resistance, low acid and alkali resistance; The heat resistance is not high. Operating temperature range: about - 60 ℃~+80 ℃. To make tyres, rubber shoes, rubber…
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Basic characteristics of rubber O-ring materials

Basic characteristics of rubber O-ring materials

1、 Flammability of rubber Most rubbers have varying degrees of flammability. And the rubber containing halogen in the molecule, such as neoprene, fluororubber, etc., has a certain flame resistance. Therefore, chloroprene rubber and chlorosulfonated polyethylene containing chlorine atoms are difficult to burn even after removing the external flame, while fluororubber is completely self extinguishing. The flame retardancy of the compound can be improved by adding flame retardants (such as phosphate or halogen containing substances). 2、 Gas permeability (gas tightness) of rubber The gas permeability of rubber is the product of gas solubility and diffusion in rubber. The gas solubility decreases…
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Performance of silicone rubber seal ring

Performance of silicone rubber seal ring

Performance of silicone rubber seal ring I Imported silicone rubber seal ring English name: Silicone gasket (Molecular structure) CH3 CH=CH 1、(Si-O) (Si-O) methyl vinyl silicone rubber CH3 CH3 2、 Physical and chemical properties of imported silicone sealing ring Silica gel ring is a saturated non-polar rubber based on silicon obtained from quartz and formed by silicon atoms adhering to side chains such as methyl, vinyl, etc. Different side chains will lead to different characteristics of silicone rubber. Methyl vinyl silicone rubber (VMQ) is a kind of silicone rubber material which is widely used. Silica gel ring has excellent heat resistance,…
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Advantages of rubber O-ring

Advantages of rubber O-ring

Compared with other types of sealing rings, rubber O-ring has the following advantages: 1. Suitable for various sealing forms: static sealing, dynamic sealing Suitable for all kinds of materials, the size and groove have been standardized, and the interchangeability is strong 2. Suitable for multiple motion modes: rotary motion, axial reciprocating motion or combined motion (such as rotary reciprocating combined motion) 3. Suitable for various sealing media: oil, water, gas, chemical media or other mixed media Through the selection of appropriate rubber materials and appropriate formula design, it can effectively seal oil, water, air, gas and various chemical media. The temperature…
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Advantages of O-ring PTFE surface sprayed with O-ring

Advantages of O-ring PTFE surface sprayed with O-ring

1. Without the use of lubricant, reduce the friction coefficient, so that the installation of O-ring is simple, and help prevent the problem of O-ring adhesion. 2. The O-ring can avoid the use of lubricants such as oil, talcum powder or silicone oil. 3. The chemical resistance and weather resistance of O-ring are improved, and the O-ring is free from corrosion of solvent, salt water, etc. 4. Make the O-ring color coded for easy identification. Polyfluoro paint can provide a range of color O-ring products, from traditional black to orange. 5. The O-ring can be made of low-cost rubber substrate.…
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A Simple Method for Distinguishing Different Rubbers

1、Medium resistant weight gain test Samples can be taken from finished products, soaked in one or several selected media, weighed after a certain temperature and time, and the type of materials can be inferred according to the weight change rate and hardness change rate. For example, after soaking in 100 degree engine oil for 24 hours, the quality and hardness change rate of NBR, fluororubber, ECO and CR are very small, while NR, EPDM and SBR have more than doubled in weight, changed greatly in hardness and expanded significantly in volume. 2、Hot air aging test Take samples from the finished…
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Processing Technology of Automobile Engine Connecting Rod

Processing Technology of Automobile Engine Connecting Rod

The connecting rod is a power functional component connecting the piston and the crankshaft. The small end of the connecting rod is connected with the piston through the piston pin, and the large end of the connecting rod is connected with the connecting rod journal of the crankshaft, and the gas pressure borne by the piston is transmitted to the crankshaft, so that the reciprocating motion of the piston is transformed into the rotary motion of the crankshaft. The shape of the connecting rod is irregular and complex, which makes it difficult to locate. The reducer is connected by a…
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Detailed Analysis of Stamping Bearing

Detailed Analysis of Stamping Bearing

It is a forming processing method to apply external force to sheet, strip, pipe and profile through punch and die to produce plastic deformation and press bearing or separation, so as to obtain workpieces of required shape and size. The workpieces obtained are stamping parts. Stamping bearing is a forming and processing method of workpieces (stamping bearing stampings) of required shape and size, which are obtained by applying external force on plates, strips, pipes and profiles by press and die to cause plastic deformation or separation. Stamping and forging belong to plastic processing (or pressure processing), which is called forging.…
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Nine standards for judging the cutting quality of laser cutting machine

Nine standards for judging the cutting quality of laser cutting machine

1. Roughness. The laser cutting section will form vertical lines. The depth of the lines determines the roughness of the cutting surface. The shallower the lines, the smoother the cutting section. Roughness not only affects the appearance of edges, but also affects the friction characteristics. In most cases, it is necessary to reduce the roughness as much as possible, so the shallower the lines, the higher the cutting quality. 2. Verticality. The perpendicularity of cutting edge is very important when the thickness of sheet metal exceeds 10mm. When away from the focus, the laser beam becomes divergent, and the cutting becomes…
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